Time Is Money: Why Prodia’s Single‑Bur Diamonds Are a Game‑Changer for Busy Dental Practices

Zirconia crowns are prized for their strength and aesthetics, but those same qualities make them notoriously difficult to remove. Cutting through a sintered zirconia crown often requires multiple burs, each dulling quickly and generating vibration, heat and noise. Changing burs mid‑procedure disrupts workflow and prolongs the appointment – every switch represents time the patient spends in the chair and money the practice spends on instruments.
Prodia Dental’s Z‑Series bur family tackles this head‑on. The company’s ZXtreme™ bur was designed specifically for zirconia and other ultra‑hard materials. A recent article in Dentistry Today notes that ZXtreme “can remove an entire zirconia crown with just one bur and up to four times faster than competitive instruments”. The bur achieves this through a proprietary manufacturing process that optimizes the arrangement of diamond crystals, providing faster and more consistent cutting performance. Minimised vibration and noise create a smoother experience for clinician and patient, while the ability to complete the procedure with one instrument dramatically reduces bur costs and chair time.

Prodia backs up this claim in its own literature. The ZXtreme flyer describes it as “the diamond that removes zirconia crowns with ONE BUR.” It emphasises that the bur delivers faster cutting, minimal vibration and reduced noise and is engineered to eliminate the “hassle of switching instruments” during crown removal. A testimonial from Dr Daniel Ward calls it a first: “I cut off a zirconia crown and only had to use one ZXtreme bur”. The Z‑Series reference guide reinforces that the ZXtreme bur “can remove an entire sintered zirconia crown with a single instrument” and is designed to withstand the intense impact between diamond crystals and zirconia.

While ZXtreme is the workhorse for gross reduction, Prodia’s Z‑Series also includes ZF (fine) and ZM (medium) diamonds. The company notes that ZF burs use LTech™ plating with fine diamond crystals and are ideal for light cutting and final surface finishing, while ZM burs use medium‑sized crystals for moderate cutting and adjustment before a final ZF pass. These finishing instruments ensure a smooth surface and precise margins after the primary crown removal.

Crown removal isn’t the only procedure that benefits from improved burs. In restorative dentistry, even slight interruptions can add up to significant time losses over the course of a week. Prodia’s Sport™ line addresses this problem by providing single‑patient diamond burs that start sharp and stay sharp for the duration of common restorative procedures. As Prodia explains, “Unlike traditional burs that need swapping mid‑procedure, Prodia Sport stays sharp from start to finish. One bur, one patient, one procedure”. That reliability reduces procedure interruptions and supports infection‑control protocols.
The same blog piece highlights several unique features of Prodia Sport:

An industry news report echoes these points, noting that Prodia Sport uses a new manufacturing process that optimizes diamond crystal arrangement for faster, more consistent cutting and notably less noise and vibration. Each bur is engineered to last an entire procedure, eliminating the need for multiple replacements. In practice, this means cleaner cuts and less fatigue for the dentist. Dr Daniel Ward, who trialled the coarse‑grit Sport bur, remarked that it “feels like a fine bur but cuts like a coarse” and makes tooth preparation feel more precise.
Prodia’s Sport flyer summarises the benefits succinctly: the bur allows clinicians to “Cut Faster. Glide Smoother. Work Smarter,” dramatically reducing vibration and noise and saving valuable chair time. It comes sterile in a single‑patient pouch, combining convenience with high performance.
The Sport reference guide expands on these points, explaining that each bur achieves optimal performance with less vibration and higher operational consistency, resulting in a faster and more precise experience for the dentist and more comfort for the patient.

1. Significant time savings
Both ZXtreme and Sport eliminate the need to pause and switch burs mid‑procedure. Completing a zirconia crown removal with a single ZXtreme bur up to four times faster translates into shorter appointments and the ability to see more patients in a day. Similarly, Sport burs stay sharp through an entire prep, keeping the workflow smooth and uninterrupted.
2. Lower instrument costs
Because each procedure requires only one bur, practices spend less on consumables. ZXtreme’s ability to remove a crown with a single instrument reduces bur consumption by multiple units, and Sport burs are discarded after serving a single patient. Over time these savings add up, especially in high‑volume offices.
3. Better patient experience
Reducing the number of bur changes shortens chair time and lessens stress for patients. The optimised diamond crystal arrangement and dual damping technology reduce vibration and noise, providing a smoother, quieter procedure. Patients appreciate quick, comfortable visits and are more likely to recommend your practice.
4. Improved clinical outcomes
A bur that stays sharp creates more predictable cuts and smoother margins. Prodia’s LTech™ process ensures even crystal contact for faster cutting, cleaner surface preps and more predictable clinical outcomes. Fine and medium finishing burs in the Z‑Series provide tailored adjustment and finishing options for complex cases.
5. Enhanced infection control
Sport burs come in single‑patient sterile pouches, eliminating the risk of cross‑contamination and simplifying sterilisation protocols. This is increasingly important in a post‑pandemic environment where patients expect rigorous hygiene standards.
Why buy with confidence from Prodia & Protea Dental?
Prodia Dental’s products are backed by more than 50 years of experience in superabrasive tool manufacturing. The company offers a 30‑day money‑back satisfaction guarantee and support from instrumentation experts via phone, email or video consultations. For dental practices, this means you can trial these high‑performance burs without risk and get expert advice on selection and technique. Through Protea Dental’s partnership with Prodia, you gain direct access to factory‑fresh instruments and knowledgeable support.

A smarter choice for modern dentistry

In dentistry, time truly is money. Investing in high‑performance diamond burs like Prodia’s ZXtreme and Sport lines pays dividends through faster procedures, lower instrument costs and happier patients. These single‑bur solutions offer cutting efficiency, reduced vibration and noise, and a level of convenience that traditional burs simply can’t match.
Ready to experience the difference? Order your complimentary sample kit!
Prodia makes it easy to see the benefits for yourself. On the company’s Go page, dentists are invited to “request your complimentary Prodia samples today and see how our burs cut faster, glide smoother, and help you work smarter”. Your free kit typically includes one Z‑Series bur and one Sport bur to test in real cases, along with quick tips to maximise results. There is no obligation — Prodia simply wants clinicians to experience the difference before committing.
To request your sample kit: